TR7 Sprint Conversion
History
The 'Sprint' engine has its origins in the 1970's SAAB slant 4 (subsequently
Turbo-charged). This engine was designed by
BLMC (later BL) who used it themselves (in 1972) by installing it in the
Triumph Dolomite (1850cc).
In 1973, the Triumph
Dolomite Sprint was born.
It's cast iron block consisted of the old 1850cc casting having thicker
liners fitted, then rebored to 1998cc. In other words, later 1850cc
engines could become 1998cc with a rebore and new pistons - sound familiar
TR7 people?
The clever part of the Sprint engine was that the new 16 valve head only
needed one camshaft - this won it a British design award.
The camshaft acts directly onto the inlet valves, but uses long fingered
rockers to open the exhaust valves.
To do this, each cam lobe is used to open both inlet and exhausts.
There is a downside caused by this interaction in that 'manic' cam profiles
(specifically overlaps) cannot be used.
The TR7 engine was, in effect, a Sprint engine with the 1850's 8 valve head.
In all, there were about 22,000 Sprint engines made, the last being sold in
1980.
Sprint FAQ?
Question: why wasn't the Sprint engine put in the TR7?
Answer: it was!
BL designed the TR7 Sprint (non-US markets only) but due to a long strike at
Speke, only 100 were made and sold. The car
effectively died with the factory - Speke closed and the TR7 moved to
Canley.
Question: why was the Sprint never destined for the US
Answer: the 8 valve head had integral ports for exhaust recycling, the
Sprint had no room for this emission control device.
Question: was the Sprint used elsewhere?
Answer: I like to think that it could have been used in the Triumph Stag
(think of 2 TR7 engine siamesed together to make
a 3000cc V8). This engine could have gone to 4 litres and had 32 valves...
mmm, nice!
Question: Why not just fit a V8.
Answer: The Sprint conversion is alot simpler and, if the engine is tuned,
can give 150bhp which is only 5bhp lower than that of the standard Rover
SD1. The
Dolomite Sprint race/rally engines reached 200bhp.
TR7 Sprint installation details
Like the TR7 V8, the TR7 Sprint is a safe and sound modification in that the
installation design was carried out by BL.
All you have to do it copy what they did! Like the TR7 V8 modification, Rimmer Brothers can supply kits for
the Sprint
conversion.
Find your engine
In the UK, it is still possible to find a Sprint engine, most scrapped ones
are now found in old (scrapped) TR7s! Also, Rimmers will supply a brand new
engine for your delight.
In the US, you could spend money on the Rimmers option, or you could buy the
parts to convert your old TR7 engine. This is what
I did, so read on for further details.
You could also try The Dolomite
Homepage for more information.
Converting a standard TR7 engine to Sprint
specifications
BL made the following items specifically for the TR7 Sprint, whilst not
essential, they are nice to have. They are also very hard to find.
- A cast iron exhaust manifold, similar to the TR7 in size, although
completely incompatible.
- A new water transfer housing fitted to the rear of the head,
specifically for the TR7 heater hoses and system.
Purchase the following preferably secondhand:
- A 'complete' 16 valve head for about 100 pounds sterling
- New head bolts and studs (reuse old ones if money a problem)
- An inlet manifold/carbs and air box for about 30 pounds sterling
- An exhaust manifold for 200 pounds (this is a new 4 branch - the
Dolomite version is unuseable)
- +20 thou Sprint pistons (you can use the old TR7 items, and machine new
valve cutouts - downside is low compression)
- Sprint timing cover, gears, chain and tensioner (100 pound sterling)
- Sprint crankshaft pulley (10 pounds sterling)
Do the following:
- Strip old TR7 engine
- Balance rotating parts
- Fit fast road cam and shim up accordingly - shims from Triumphtune
- Fit uprated valve springs from Triumphtune
- Dowel the cam to it's sprocket - otherwise the connection will break!
- Rebore engine to fit new pistons
- Rebuild engine
- Fit inlet manifold and carbs (can use old TR7 SUs)
- Modify TR7 linkage to fit Sprint carbs (actually convert Sprint link bar
to TR7 standards - a bit of brazing)
- Modify Sprint airbox to take hot air sensor and TR7 outer cover and it's
air flap
- Use Sprint heater hose system if the TR7 transfer housing unavailable
- Refit engine using TR7 mounts
- Fit exhaust manifold to existing system
All done, and all the car 'sees' that is different is the exhaust downpipe.
Simple n'est pas?
Errors and omissions excepted!